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Rinse and dry thoroughly. Inspect element for tears or damage. Inspect main filter and replace if necessary. If the filter has been soaked with fuel or oil it must be replaced. Installation: 9. Reinstall pre-filter element over main filter. Be sure the element covers entire surface of main filter without folds, creases, or gaps. Reinstall filter on main filter mount. Place filter clamp over the assembly and tighten. NOTE: Apply a small amount of general purpose grease to the sealing edges of the filter before reinstalling.
NOTE: The air filter should rest on the filter support. Proper placement of the air filter is important to prevent rattles and air leaks.
See Illustration above. Install air box cover and secure with clips. To check the oil level: 1. Set machine on a level surface. Start and run engine for seconds. This will return oil to its true level in the engine sump.
Stop engine, remove dipstick and wipe dry with a clean cloth. Reinstall dipstick, screwing into place. The dipstick must be screwed completely in to ensure accurate measurement. Remove dipstick and check to see that the oil level is in the normal range. The oil should be between the top of the bottom crosshatched area and the bottomof the top crosshatched area. Add oil as indicated by the level on the dipstick. Do not overfill. NOTE: Do not fill the over the normal oil operating range.
Filling over the normal operating range could cause a mist of oil to enter the air box. NOTE: Rising oil level between checks in cool weather driving, can indicatemoisture collecting in the oil reservoir. If the oil level is over the full mark, change the oil. Inspect and adjust valve clearance while the engine is cold and the piston positioned at Top Dead Center TDC on compression stroke. Remove the seat. Remove body panels and fuel tank as necessary to gain access to valve cover.
Remove the spark plug high tension lead and remove the spark plug. Remove plastic valve plugs. Remove timing inspection plug from recoil housing. Rotate engine slowly with recoil rope, watching the intake valve s open and close. The camshaft lobes should be pointing downward.
In this position there should be clearance on all valves. Periodic Maintenance Chart. Engine Breather Filter 20 hrs Monthly Inspect and replace if necessary. Carburetor Float Bowl 50 hrs 6 months Drain bowl periodically and prior to storage. Front Suspension 50 hrs 6 months Inspect - Lubricate. Below is a great reference source available for instant download straight to your computer in just seconds. All manuals are simple to use pdf downloads and are delivered straight to your computer in just seconds.
Not sure what a pdf is? Here is a sample of what a Service Manual looks like sample is restricted to one page only. Service Manuals Downloads. Tires - check condition and pressures Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank All brakes - check operation includes auxiliary brake Throttle - check for free operation Engine stop switch - check for proper function Wheels - check for loose wheel nuts Air cleaner element - check for dirt or water; clean or replace Steering - check for free operation, noting any unusual looseness in any area Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners Engine coolant - check for proper level at the recovery bottle FUEL LINES 1.
The pre filter should be cleaned before each ride using the following procedure: 1. Delivery time is approximately five weeks. To save paper and time, you can download the latest manuals now. Need more help? Contact your local Honda dealer for assistance.
I had to lean it right over to kick it over and remember it almost shattering my kneecap when it kicked back! Vicious low end pull. Obviously some members dont know where to look or they wouldnt be asking. I see no harm in posting links to files that other people are hosting for free on their sites.
This forum is not infringing any copyright laws by displaying links that already exist. Dodge Front End Manual download. All this is, is a compilation of files, freely available elsewhere on the internet, to save members having to search for themselves.
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